LEAD Intelligent Equipment in Manufacturing
Formation and Aging (Titans)

LEAD Integrated Lithium-ion Prismatic Batteries Manufacturing Solutions

The secret of LEAD Li-ion battery production process
LEAD Li-ion battery production leverages advanced battery production equipment and optimized manufacturing processes, including formation manufacturing for precise electrode conditioning and aging manufacturing for performance stabilization. With cutting-edge lithium-ion battery manufacturing equipment, we ensure consistent quality, efficiency, and scalability in Li-ion battery production, meeting global industry standards. Whether for EV power systems, renewable energy storage, or industrial backup power, our LiFePO4 lithium batteries deliver reliable, long-lasting, and eco-friendly energy solutions. Partner with us for high-performance lithium-ion battery manufacturing tailored to your needs.

Formation and Aging Intelligent Manufacturing Turnkey Solutions for Prismatic Cell

LEAD Li-ion Battery Production Equipment

Our prismatic cell formation and aging production line adopts industry-leading integrated technology with PCS and precision water-cooling/water-heating systems, delivering comprehensive solutions for lithium-ion prismatic battery production.

This complete lithium-ion battery manufacturing equipment covers the entire production process:

·  High-temperature aging manufacturing for cell stabilization

·   Nail extraction/insertion and high-temperature vacuum formation manufacturing

·   2nd electrolyte filling and sealing nail welding

·   2nd helium leakage testing

·   Room-temperature aging manufacturing

·   OCV testing, capacity grading, film wrapping and final sorting

The line features intelligent logistics throughout the battery production process, enhanced by our self-developed FGS and BIMP, enabling fully automated and smart factories for efficient lithium-ion battery manufacturing.

As specialists in lithium-ion battery manufacturing equipment, we provide turnkey solutions for both LiFePO4 and conventional lithium-ion prismatic batteries production, earning the trust of globally renowned battery manufacturers.

Comparison Table of LEAD vs others

The pioneer to apply leading technology of formation and aging such as PCS technology, water-heating formation machine and water-cooling grading machine.

Item
Formation and Aging Solution for Prismatic Cells
Conventional Formation and Aging Solution for Prismatic Cells
Whole Line Planning & Designing Capability

Vacuum assemblies attached to compression tray, cleanroom for formation workshop cancelled.

Vacuum formation chambers adopt water-heating exchangers for internal temperature control, with high temperature control accuracy and good personnel comfort.

With automatic NG nozzle replacement, automatic cleaning of vacuum pipeline, automatic nozzle cleaning and other full set of automation solutions, greatly saving labor.

Vacuum leakage rate is as low as 10pa/min.

Vacuum formation needs to be done in a cleanroom, with high costs of factory building and operation.

Temperature control of the entire formation workshop, personnel need to do maintenance in a high-temperature environment.

Manual operation of nozzle insertion and extraction tooling for nozzle replacement, manual movement of vacuum cleaning tooling cart for vacuum pipeline cleaning.

Conventional vacuum leakage rate 300pa/min.

Whole Line Efficiency

160Ah single-line design capacity > 30PPM.

160Ah single-line design capacity > 30PPM.

Whole Line Comprehensive Availability

95%

92%

Product First Time Yield

99.8%

99.8%

WHERE INNOVATION MEETS QUALITY

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Production line requirements

Item

Formation & Aging Production Line for Prismatic cells

Cell Model

LFP、LMFP、NCM、Sodium ion、Zinc ion

Compatibility

Customized compatibility according to customer requirements

Process

Single-sided terminal cell and blade battery